THE PERDOMO PODCAST

Ep14 • How to Make Millions of Cigars & Control The Quality

• Episode 14

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0:00 | 30:45

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A cigar can look flawless and still disappoint the moment you light it, and the biggest heartbreak is a tight draw in a box you paid good money for. We’re Nick and Nicholas Perdomo, and we’re pulling back the curtain on the exact system we use to make millions of handmade premium cigars while protecting consistency like our last name depends on it, because it does.

• building a factory culture where perfection is the standard
• using 18 quality checkpoints instead of spot checks
• draw testing 100% of cigars and marking each one for traceability
• explaining the colored line on the head and how it links back to the operator
• showing bunching, pressing turns, and wrapper technique for an even barrel
• breaking down entubado vs accordion bunching for a cooler 360 degree burn
• clarifying why small veins are normal and how they affect ash and flavor
• rotating supervisors, weight standards, and a final hand inspection before aging
• using simple tools to keep the bunch straight and protect draw consistency

Like, share, and subscribe, and follow Perdomo on Facebook and Instagram. Leave us a comment: what is your non negotiable sign of quality when you cut and light a cigar?

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